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美国baldor电机的打包解决方案(Baldor电机+Dodge减速机+Dodge带座轴承)
2020-03-14
A Packaged Solution
美国baldor电机的打包解决方案(Baldor电机+Dodge减速机+Dodge带座轴承)

from Baldor Helps an Ohio  Wastewater Treatment Plant  SAVE MONEY
Baldor公司帮助俄亥俄州废水处理厂省钱



        most of us don’t think about what happens when we flush the toilet, pop the bathtub drain or run the dishwasher. But all that wastewater has to go somewhere. If you are a resident in Maineville, Ohio, that “somewhere” is the Lower Little Miami Wastewater Treatment Plant.
我们大多数人都不会想到冲厕所,拔出浴缸塞或运行洗碗机时会发生什么。 但是所有的废水都必须流到某个地方。 如果您是俄亥俄州缅因维尔的居民,那么“某处”就是下迈阿密小污水处理厂。
When equipment needed to be replaced on the existing Vertical Loop Reactors (VLRs) at the Lower Little Miami Wastewater Treatment Plant, Warren County officials chose Baldor equipment. VLRs are an aerobic biological treatment process that utilizes large discs that are continually rotated to move wastewater and impart oxygen for aeration.
当需要在下迈阿密小污水处理厂现有的立式环流反应器(VLR)上更换设备时,沃伦县官员选择了Baldor设备。 VLR是一种需氧生物处理工艺,它利用连续旋转的大圆盘移动废水,以此进行通气提供氧气。

The purification of wastewater is important in any community, but it’s especially critical at this plant because it releases the treated water back into a state and national scenic river, the Little Miami River. Because of the river’s protected status, the plant must meet the Ohio Environmental Protection Agency’s most stringent standards.
废水的净化在任何社区都非常重要,但在这家工厂中尤为重要,因为它会将处理后的水释放回州和国家级风景秀丽的小迈阿密河。 由于河流受到保护,该工厂必须符合俄亥俄州环境保护局最严格的标准。

A major expansion is currently under way at the treatment plant, which will nearly double its capacity. Dave Walling, the deputy sanitary engineer for the Warren County Water and Sewer Department, not only monitors the expansion project, but was also recently tasked with replacing equipment on one of the existing Vertical Loop Reactors (VLRs) that was built in the 1990s.
处理厂目前正在进行大规模扩建,这将使其处理能力几乎翻一番。 沃伦县供水和下水道部门的副卫生工程师戴夫·沃林(Dave Walling)不仅监视扩建项目,而且最近还负责更换1990年代建造的现有立式环流反应器(VLR)之一上的设备。

A VLR is an aerobic biological treatment process that utilizes large discs that are continually rotated to move wastewater and impart oxygen for aeration. In this system, wastewater passes through a chain of four rectangular concrete tanks, each having two rotating shafts for a total of eight units. Each of the eight VLR shafts has two bearings, and a motor/reducer drive package.
VLR是一种需氧生物处理工艺,它利用连续旋转的大圆盘移动废水并为通气提供氧气。 在该系统中,废水流经四个矩形混凝土罐的链,每个矩形混凝土罐具有两个旋转轴,总共八个单元。 八个VLR轴中的每一个都有两个轴承和一个电机/减速器驱动组件。

When one of the shafts and an entire assembly broke apart, Walling realized that repair was no longer an option. “Clearly, the equipment had reached the end of its useful life, so we decided to upgrade and replace the shafts, bearings, motors and gearboxes on all four tanks,” says Walling. “But when we got the price from an OEM to supply the equipment, it was very expensive.
当其中一个轴和整个组件破裂时,Walling意识到不再需要维修。 沃林说:“很明显,设备已经达到使用寿命,因此我们决定升级并更换所有四个油箱上的轴,轴承,电动机和变速箱。” “但是,当我们从原始设备制造商那里获得价格来提供设备时,价格非常昂贵。

I wanted a package, which is what they were offering, but wanted to see if I could work with someone locally and find a more affordable solution.”
我想要一个打包方案,这是他们也提供的,但想看看我是否可以与本地人合作,并找到一种更实惠的解决方案。”

With a phone call, Walling was able to find the local help he needed, along with a package that included products with a brand name he knew and trusted. “Dave Marsh with Kaman Industrial Technologies, and Brian Fields, a Baldor•Dodge® field sales engineer, visited me at the plant and did an onsite inspection – really studying the application so they understood what we needed,” explains Walling.
通过电话,Walling能够找到他需要的本地帮助,以及一个打包方案,其中包括他所知道和信任的品牌名称的产品。 “与Kaman工业技术公司的Dave Marsh以及Baldor•Dodge®的现场销售工程师Brian Fields一起参观了我的工厂,并进行了现场检查–真正地研究了应用程序,以便他们理解我们的需求,” Walling解释说。

The team received additional help from Malcolm Pirnie, the environmental engineering consulting firm in charge of the expansion project. While problems with the existing tank were not in the firm’s original scope of work, Malcolm Pirnie’s project engineer, Erik Torgersen, offered his help to ensure the work on the VLR was a success.
该团队从负责扩展项目的环境工程咨询公司Malcolm Pirnie获得了额外的帮助。 虽然现有储罐的问题不在公司最初的工作范围内,但马尔科姆·皮尔尼(Malcolm Pirnie)的项目工程师埃里克·托格森(Erik Torgersen)提供了帮助,以确保VLR的工作取得成功。

“Dave and Brian contacted me, and I was more than willing to share information,” says Torgersen. “Most of the time, plant officials will go back to the company that put in the original equipment, but this can be expensive. Warren County was willing to break that mold and work with Baldor, and I was happy to help.”
“戴夫和布莱恩联系了我,我非常愿意分享信息,”托格森说。 “大多数情况下,工厂官员会回到安装原始设备的公司,但这可能会很昂贵。 沃伦县愿意打破这种局面,与Baldor合作,我很乐意提供帮助。”

With all of the information gathered, it was then up to Baldor’s System-1™ group to engineer the individual systems. System-1 specializes in designing, quoting and ordering the required products in order to deliver a complete packaged solution to the customer. Each package designed for the Lower Little Miami plant contained a 20 HP Baldor•Reliance® Super-E® Severe Duty motor, a size 6 Baldor•Dodge Torque-Arm II™ reducer and two Baldor•Dodge Imperial™ bearings. The motor and reducer packages arrived on-site pre-assembled and ready to install.
收集了所有信息之后,由Baldor的System-1™小组来设计各个系统。 System-1专门设计,报价和订购所需产品,以便向客户提供完整的打包解决方案。 为迈阿密下城工厂设计的每个包装均包含20马力的Baldor•Reliance®Super-E®重型电机,6号Baldor•Dodge Torque-Arm II™减速器和两个Baldor•Dodge Imperial™轴承。 电机和减速器套件已现场组装完毕并准备安装。
“Because of System-1, I didn’t have to try to source all of these different pieces of equipment and then worry about how to put them all together,” says Walling. “The whole package works as a system, making it simple for us. I have one source of contact if I ever have any questions, plus I have the local support, which is really important to us.”
Walling说:“由于使用System-1,我不必尝试采购所有这些不同的设备,而后又担心如何将它们放在一起。” “整个打包方案是一个系统,对我们来说很简单。 如果我有任何疑问,我只有一个联系来源,此外,他们还提供当地的支持,这对我们来说真的很重要。”

More than the Package – It’s the Performance of the Products
不仅仅是打包方案,还在于产品的性能

While Walling was pleased with the System-1 packaged solution, after two years in operation, he is equally pleased with the performance of the products. He notes that because the Baldor•Dodge Imperial bearings have a concentric grip, they seem to be holding the shaft better without causing the fretting corrosion they dealt with when using setscrew bearings.
虽然Walling对System-1打包解决方案感到满意,但在运行两年后,他对产品的性能同样感到满意。 他指出,由于Baldor•Dodge英制轴承具有同心的抓地力,因此它们似乎可以更好地保持轴,而不会引起使用固定螺钉轴承时产生的微动腐蚀。

“The Imperial bearing is a much improved solution for us,” states Walling. “There’s less vibration, and we won’t have to worry about setscrews wearing grooves into the shaft. It’s good to know that we won’t have to repair or replace these shafts ever again.”
沃林说:“英制轴承对我们来说是一个大大改进的解决方案。” “振动更少,我们不必担心固定螺丝会在轴上磨损凹槽。 很高兴知道我们不必再次修理或更换这些轴。”

Walling also describes the Baldor•Dodge Torque-Arm II gear reducers as robust and worry-free. Because of its design, the gearbox runs cooler, which he believes will lead to a long and reliable life. As for the final piece of the package, Baldor•Reliance Super-E motors, Walling says he has never had any doubts about their performance.
Walling还描述了Baldor•Dodge Torque-Arm II齿轮减速器坚固且无忧。 由于其设计,变速箱运行时温度较低,他认为这将导致较长且可靠的使用寿命。 至于打包方案的最后一部分,Baldor•Reliance Super-E电动机(美国baldor超高效电机),Walling说,他对它们的性能从未有任何怀疑。

“We have used Baldor•Reliance motors throughout the rest of the plant, and I know they are bulletproof and last forever,” says Walling. “These motors have proven they can perform in this harsh environment. Plus, with the premium efficient design, we’ll enjoy lower energy costs for the life of the motors.”
沃林说:“我们在整个工厂的其余部分都使用了Baldor•Reliance电动机,我知道它们是异常坚固的,并且使用寿命长。” 这些电机已经证明它们可以在恶劣的环境下工作。 另外,通过高效的优质设计,我们将在电动机的使用寿命中降低能源成本。”

Torgersen is also pleased with the packaged solution and gives credit to both Kaman and Baldor for getting the project done quickly. And he believes that the capabilities of Baldor’s  System-1 group are a great resource for other wastewater treatment plants that find themselves in a similar situation.
Torgersen也对打包解决方案感到满意,并赞扬Kaman和Baldor迅速完成了该项目。 他相信Baldor System-1小组的能力对于发现处于类似情况的其他废水处理厂来说是巨大的资源。

“Baldor’s System-1 group can handle the individual engineered solution,” says Torgersen. “It saved Warren County a substantial amount of money, but more than that, I believe they got a better product out of it. I think it’s a more reliable gear assembly, the bearings are more durable, the equipment will be easy to maintain, and the premium efficient motors will help them save energy.”
“ Baldor的System-1组可以处理单独的工程解决方案,” Torgersen说。 “这为沃伦县节省了大量资金,但不仅如此,我相信他们从中得到了更好的产品。 我认为这是一种更可靠的齿轮组件,轴承更耐用,设备易于维护,高效电机会帮助他们节省能源。”

客户见证:
1:“Because of System-1, I didn’t have to try to source all of these different pieces of equipment and then worry about how to put them all together.  The whole package works as a system, making it simple for us.”Dave Walling, deputy sanitary engineer,  Warren County Water and Sewer Department
“由于使用System-1,我不必尝试采购所有这些不同的设备,而后又担心如何将它们组装在一起。 整个程序包是一个系统,对我们来说很简单。” 沃伦县供水和下水道部门副卫生工程师Dave Walling

2:“Baldor's System-1 group can handle the individual engineered solution. It saved Warren County a substantial amount of money, but more than that, I believe they got a better product out of it.”   Erik Torgersen,  project engineer,  Malcolm Pirnie
Baldor的System-1组可以处理单独的工程解决方案。 这为沃伦县节省了大量资金,但除此之外,我相信他们可以从中得到更好的产品。” 马尔科姆·皮尔尼(Malcolm Pirnie)项目工程师Erik Torgersen

(Picture meaning 图片说明:)
Baldor’s System-1 group engineered a complete packaged solution for the Lower Little Miami Wastewater Treatment Plant. Each package contained a 20 HP Baldor•Reliance Super-E Severe Duty motor, a size 6 Baldor•Dodge Torque-Arm II reducer and two Baldor•Dodge Imperial bearings. The motor and reducer packages arrived on-site pre-assembled and ready to install.
Baldor的System-1小组为Lower Little Miami废水处理厂设计了一套完整的包装解决方案。 每个包装均包含20马力的Baldor•Reliance Super-E重型发动机,6号Baldor•Dodge Torque-Arm II减速器和两个Baldor•Dodge Imperial轴承。 电机和减速器套件已现场组装完毕并准备安装。

(Picture meaning 图片说明:)
Plant officials describe the Baldor•Dodge Torque-Arm II gear reducer as robust and worry-free. Because of its design, the gearbox runs cooler, which contributes to a long and reliable life.
工厂官员称Baldor•Dodge Torque-Arm II齿轮减速器坚固耐用,无忧。 由于其设计,变速箱运行时温度较低,这有助于延长使用寿命和可靠的使用寿命。

(Picture meaning 图片说明:)
Warren County Deputy Sanitary Engineer Dave Walling calls the Baldor•Dodge Imperial bearing a much improved solution over the setscrew-type bearings they had been using. The Imperial’s concentric grip holds the shaft tightly without causing any fretting corrosion. Walling says it’s nice to know that they won’t have to repair or replace these shafts ever again.
沃伦县副卫生工程师戴夫·沃林(Dave Walling)称Baldor•Dodge Imperial轴承比他们一直使用的固定螺丝型轴承要大得多。 英制的同心把手紧紧地固定了轴,而不会引起微动腐蚀。 沃林说,很高兴知道他们不必再次修理或更换这些轴。

(Picture meaning 图片说明:)
The purification of water is important in any community, but it’s especially critical at the Lower Little Miami Wastewater Treatment Plant because it releases the treated water back into a state and national scenic river, the Little Miami River. Because of the river’s protected status, the plant must meet the Ohio Environmental Protection Agency’s most stringent standards.
净化水对任何社区都非常重要,但对于下迈阿密小河污水处理厂来说尤其重要,因为它会将处理后的水释放回州和国家级风景秀丽的小迈阿密河。 由于河流受到保护,该工厂必须符合俄亥俄州环境保护局最严格的标准。

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** I'm Brother of Industrial Motors.**

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** In the past 15 years, I have selected motors for 1900 industrial and mining enterprises. **

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** Create more than 80 million economic value for them, **

**让我陪您一起选配电机。**
** Let me accompany you to choose a motor. **


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